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What are the key points for the food and pharmaceutical industry when implementing automated material handling systems?

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News
2023/01/13
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[Abstract]:
he intelligent medical device industry solutions can help enterprises to achieve the controllability and traceability management, realize the close integration of quality management and paperless production process, help medical device enterprises to achieve this challenging goal, is the best choice for the information management construction of medical device enterprises.that

Manufacturing was the first enterprise to store through automation. In many industries, food and drug manufacturing must follow stricter rules and regulations, such as GDP, than other planning and regulations for HACCP, GMP or GDP. So what are the key points that we must pay attention to when implementing the automated material handling system?

1, effectively reduce the dust emission, diffusion and accumulation of dust.

2, easy to clean and maintain.

3. Prevent cross-contamination.

 

 

4. Prevent human error. In Full Intelligence, our material handling system considers the above points to provide our customers with optimized, labor-saving processes, such as raw material storage, semi-finished products storage and finished product storage, as well as transportation and storage between production.

1. Arrival and storage of raw materials and packaging materials

1. Raw materials and packaging materials from each supplier are inspected and then stored in a three-dimensional warehouse. Each product is then checked in batches. It is prevented from entering the production process before the batch passes. The automated warehouse also serves as an elevator when working across multiple floors during the production process. Raw materials and packaging materials shall be delivered and stored after inspection. Sample raw materials to prevent their transfer into production until they are qualified. And according to the needs of the production line, quickly provide materials. 2. For those that need production in a particularly clean working environment, the unloading robot will separate each box and send it into the air shower alone. The palletizing robot will restack the boxes on the new tray for storage in an automated warehouse.

2. In-service storage and automatic replenishment

 

 

1. This is not only for food and drugs, but also for the normal running time of the factory, the different speed of the different production process, or the products need to temporarily store items in the next production process. For these cases, through the automated stereo warehouse, temporary storage projects can be used to execute the supply line. Using first-in, first-out storage to supply the line helps prevent the use of failed items, compared to horizontal storage. 2. For some products, it is necessary to let them rest at a controlled temperature and humidity. For example, fermented yogurt or aged chocolate. By using automated vertical libraries in these processes, individual containers or trays are automatically allowed to stay at a specific temperature for a predetermined time. Since no personnel or forklifts are required to enter and exit the area, it is easier to maintain the necessary storage environment. In addition to food processing, the system can also be used in a variety of fields, such as maintaining the freshness of agricultural products, preserving seafood or producing reusable batteries.

 

 

3. Transportation preparation for the products 1. Completed and packed products are loaded onto an empty tray and then contracted and stored. When the order arrived, the tray was removed and the product was loaded onto the truck. If done manually, these procedures require significant manpower. 2. By combining empty tray conveyors, stackers, automatic markers, AS / RS, AGV and other material processing systems, Dingli Intelligence can provide comprehensive automation solutions for the products prepared for delivery. Also at this stage, products may be prevented from shipping until they pass the inspection. In the production site of food and medicine, it is usually necessary to maintain certain storage conditions, such as temperature, humidity, or cleanliness. The power intelligent system can support high humidity, high temperature, low temperature, cleanliness and other environmental variables.

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